|
Fuel Injection Basics
Chevy High Performance’s Guide To Understanding
Electronic Fuel Injection
By Jeff Smith
Photography: CHP Staff
If there is such a thing as automotive high-performance
witch doctors, then their voodoo has to be a steaming
cauldron filled with all sorts of evil doings known as
electronic fuel injection. The problem is too many hot
rodders believe that those shrunken heads hanging from the
witch doctor’s door belong to everyone who has tried EFI
and failed.
Nothing could be further from the truth, but it’s a
tough sell to nonbelievers. If you’re curious enough to
stick with us, over the next few months we’ll dive right
into that steaming pot of hoodoo-voodoo, which just might
turn out to be more like chicken soup. So grab hold of
your best lucky charm and let us enlighten you.
Carburetors have been around since the first internal
combustion engine. They perform well and keep improving
all the time. For racing and street use, they do an
admirable job, and they’re tough to beat for the money.
But ask a carburetor to deliver outstanding part-throttle
efficiency and specific fuel delivery per cylinder, and
the job is just too great. In the mid-’80s, the new-car
manufacturers were forced to adopt electronic fuel
injection (EFI) in order to meet increasing demands for
better emissions, improved fuel economy, and seamless
driveability.
The advances made in computer technology even back in
the fledgling days of the Radio Shack TRS-80 computer
allowed Chevrolet and the rest of the new-car companies to
adopt the microprocessor’s incredible speed and
decision-making capability to accurately control the
delivery of fuel and spark to an engine. This isn’t just
techno-hype. Not all that long ago, carbureted,
leaded-fueled, point-triggered engines had to be tuned up
every 10,000 miles. Today, the majority of new cars don’t
require a tune-up for 100,000 miles. It’s computer control
that creates reality out of what would have been fantasy
back when musclecars were king.
EFI Alphabet SoupThere are basically two types
of EFI designs—throttle body and multipoint. Throttle body
injection (TBI) uses a unit that looks a little like a
carburetor mounted on a conventional intake manifold. TBI
usually mounts two (and sometimes four) large fuel
injectors that are controlled by an electronic control
module (ECM), sometimes referred to as an electronic
control unit (ECU). Throttle body systems are very similar
to carburetion in that fuel is injected into the airstream
as the air enters the throttle body, then into the
manifold. This is referred to as a wet-flow system, in
which the fuel is introduced upstream of the intake port.
The second, more complex type of EFI is multipoint fuel
injection (MFI). Multipoint systems inject fuel using
individual fuel injectors located in each intake port. A
typical MFI small-block Chevy, for example, employs eight
separate fuel injectors, one for each cylinder. The
injectors are usually located downstream of the throttle
body, most often at the entry to the cylinder head intake
port. Each injector is also pointed in the direction of
the intake valve, with the injector electronically
controlled by the ECM, to deliver a precise amount of fuel
at a specific time in the engine’s intake cycle.
Most early EFI systems were batch-fire systems where
the ECM fired all eight injectors simultaneously. Usually
batch-fire systems fire the injectors once per engine
revolution. This way, the injectors could be sized small
enough to be more easily controlled at idle. Later,
sequential EFI systems were refined to fire an injector a
few degrees before the intake valve opened. Generally,
sequential injection offers more precise fuel control at
the price of increased complexity. But on production
engines, the benefits are more in the area of emissions
and driveability than in performance.
Sponsored Links
|
|
Remanufactured Throttle Body
Injection units at Wholesale Prices
www.carburetorexchange.com
|
|
Supercharge Any Car
Up to 35 HP 31% MPG for any car.
Lifetime Warranty. Only $69.95
www.Turbonator.com
|
|
Rebuilt pumps and pump assemblies
with 12 month warranty
www.directauto.com
|
|
New & used Chevy Crate Engine.
Check out the deals now!
www.eBay.com
|
|
TWM Induction Systems
TWM Induction and Fuel Injection
TEC3, Haltech, HKS, Spearco
topendperformance.com
![]() |
Sensors
While all this sounds complex, once EFI is broken down
into systems, it becomes less intimidating. The key to EFI
is sensors. A typical EFI system employs at least a
half-dozen sensors, usually many more. These sensors are
the ECM’s eyes and ears and are used to determine how the
engine is performing. Based on that information, the ECM
will then change the fuel-flow rate, spark timing, or idle
speed to compensate. The accompanying sidebar (“Sensor-Tivity
Training”) will outline what the sensors are and what they
do.
Fuel control is EFI’s most important job. All EFI
systems control the fuel delivery to an engine by
referring to what is called a base fuel map. This map is
usually an “x-y” grid using two critical inputs. For speed
density, the inputs are rpm and load. The rpm input to the
computer is just like hooking up a tach lead on the
negative side of the coil. Load input is also not much
different from the information you would receive from a
vacuum gauge. As you probably know, high vacuum indicates
low load with the throttle barely open. As the throttle
opens, engine load increases and vacuum drops. Chevrolet
uses what is called a manifold absolute pressure (MAP)
sensor to convert this “vacuum” (also called manifold
pressure) reading into an electrical signal that the ECM
can understand.
As you can imagine, given enough data points, you could
break down every possible rpm and throttle opening point (load)
to create a fuel map that would cover each of these engine
situations. That’s what the base fuel map accomplishes.
The map takes the rpm and load and creates a number that
represents the amount of time the injectors should be
turned on. This is called an injector pulse width. The
longer the injector is pulsed (or turned on) the more fuel
is delivered to the engine. So idle and low-load portions
of the base fuel map would need short pulse widths, and
wide-open throttle at high rpm would require long pulse
widths to deliver enough fuel to produce the proper
air/fuel ratio for the engine. This is a simplistic
description of how the ECM controls the fuel. We’ll get
into more detail on electronic fuel control in the coming
months.
Speed Density And Mass Airflow
There are several different ways to control the
air/fuel ratio. The earliest Chevrolet factory EFI system
was configured for what is called a speed-density design.
Speed density requires just two main inputs to establish a
base fuel map: engine rpm and load. Speed density assumes
that a certain amount of air will enter the engine at any
particular combination of rpm and load.
For production engines like the early Tuned Port
Injection (TPI) engines, this works as long as the engine
remains stock. Modifications to the engine to increase
airflow (and therefore power) would tend to make the
engine run lean, since the engine would inhale more air at
that rpm and load point than it did when it was stock. If
you take in more air, a proportional amount of additional
fuel must also be delivered to maintain the same air/fuel
ratio. Speed-density systems cannot perform this function
without reprogramming.
Later versions of the Chevy TPI system were outfitted
with a mass airflow (MAF) sensor. This sensor measures the
amount of air entering the engine, giving more precise
control over the air/fuel ratio. MAF systems are more
accurate but also more expensive, since the MAF sensor
tends to be pricey. Aftermarket EFI systems like ACCEL/DFI,
Electromotive, Haltech, FP Performance, and others employ
the speed-density design mainly as a way to reduce the
cost and complexity of the system but also because all
these systems offer easy access to all the ECM maps to
make changes to fuel flow and spark timing. Factory
systems have always been designed to prevent easy changes
to these base fuel and spark maps since the factories
consider this to be “tampering.”
Alpha-NThere is one other EFI control system
that is generally used only in racing called an Alpha-N
system. This control system’s major inputs are throttle
position and rpm. This system was developed because race
engines often operate at idle and part-throttle with very
little manifold vacuum. This makes using a MAP sensor
difficult. This system is less precise than speed density
or MAF and is therefore generally only found in racing or
on heavily modified street engines with big camshafts. A
MAP sensor can still be used with Alpha-N, but it is
generally employed as a barometric pressure sensor to
detect altitude changes.
This first installment of our EFI basics series has
painted a broad picture of the entire system so you can
get a handle on how these systems operate and understand
what all these terms mean. Next month, we’ll take a look
at the fuel-delivery side of EFI, because that’s an area
most hot rodders can easily understand. In the coming
months, we’ll peel back the layers of mystery around how
the ECM actually deciphers all this information and makes
decisions based on the inputs from its sensors. Stay tuned,
it’s gonna get interesting.
|